As I was explaining in my previous post, the form1 printer software is still a work in progress. Some bugs have been squashed with the 0.8.1, but some remains and I’d like to go though the some of the current challenges that a fellow formers might encounter. The first ones are the most critical in my opinions…
Object skin is not always sticking to the filling
[I’ve submitted this bug #1123 to the community board]
I’ve chosen the impossible heart brain teaser available in Thingiverse to see how very simple and smooth pieces would print… First it was not a brilliant idea to print it without supports. I had to use a clamp to pry apart the pieces from the platform and in the process damaged a bit the puzzle surface.
But the real issue was, as some of the Reuleaux spheres in my previous post, the perimeters on some of the pieces didn’t stuck and I ended-up with a ugly result. What you see behind are the back and forth inside filling profiles. My hunch is, depending on the pealing direction, the perimeters might not be completely merged with the filling leaving a weak spot in the structure…
If I was Formlabs, I would try to extend the filling paths so that it overlap at least the last perimeter to make sure everything is correctly glued together.
25 microns prints non sticking to the platform…
This point a a bit a hit or miss. I’ve followed the advice in the community forum that using the “grey 25 microns” material profile was increasing the chance of sticking and so far I had 2 out of 3 prints working. The sticking might be affected by the location of the print on the plate and the orientation of the base platform. If you have a long platform, turn it so that the peeling starts on a small side.
To solve this it would be great to have more control on the laser, like being able to set the speed of the scan, the number of repetitions, the number of perimeters. That would open quite a few possibilities and for the most advanced users it could be a great way to experiment.
Overlapping supports are creating pockets of uncured resin
[I’ve submitted this bug #448 to the community board, and it’s marked as closed]
That one is strange but apparently it’s already fixed for the next revision. The problem arise when the software decides to place 2 supports so close that they are overlapping. In this case the internal filling back and forth of the laser is missing at the intersection. That will create a hole of uncured resin and I it’s safe to assume the support strength is gone…
[.form file to test]
Peripheral loops are overlapping on very thin walls
[I’ve submitted this bug #1124 to the community board]
Preform is drawing 3 loops around perimeters. These loops are continuous and when the geometry has a very thin wall, these perimeters will get inverted and even create filling outside of the geometry… (Yes I know it’s not clear, just look a the picture to understand the issue…)
[.form file to test]
That’s all for today 🙂 If you have any comment or extra bug to report on this release please comment I’ll investigate them!